Green Bay Packaging Paper Machine #1 and #2 Control Optimization and Upgrade
FeedForward successfully completed a major project to implement a new Foxboro I/A DCS on two paper machines at Green Bay Packaging. The project scope included implementing over 1500 I/O points to support replacement of the Machine Tenders Control Room and the Stock Prep Control Room with a new I/A based Control Room. The scope includes the following activities:
- Site Walkdowns and Twenty New P & ID's for all Processes
- Development of I/O List and Control Function Diagrams
- Approximately 80 Graphic Displays and 500 Controllers
- Complete Software Configuration and HMI
- Factory Staging and Testing of 8 ME 32's and 14 Workstations
- Instrument Location Drawings for Construction
- On-site Commissioning and Startup Support for Hot Cutovers
All Wet and Dry End processes were included in the scope.
As a result of good performance FeedForward received a scope expansion to implement Foxboro I/A controls on a new Valmet Headbox and Fourdrinier on Paper Machine #2, and now have a continuing service agreement with Green Bay Packaging.